High Purity MAX Special Ceramics Material Tantalum Aluminum Carbide Ta2AlC Powder,99%
Tantalum aluminum carbide is a new member of ceramic products, which combines lots of advantages of steels and also ceramics. Ta2AlC powder has extremely outstanding heat mechanical residential properties.
Purity: 99%
Fragment Dimension: 200mesh, 400mesh
Concerning Tantalum Light Weight Aluminum Carbide Ta2AlC Powder:
Physical property
Hardness: tantalum aluminum carbide has a high hardness, second only to diamond and boron carbide. At room temperature, its hardness can reach 8000 ~ 9000kg/mm2, and at 250 ° C, the hardness decreases slightly but still maintains 5000 ~ 6000kg/mm2.
Melting point: The melting point of tantalum aluminum carbide is as high as 3450 ° C, much higher than most metals and alloys. This means that tantalum aluminum carbide can maintain good stability and performance. Under a high-temperature environment.
Conductivity: The conductivity of tantalum aluminum carbide is low, 10-4 ~ 10-3s/cm. Although its conductivity is not high, the stability of tantalum aluminum carbide at high temperatures still has a specific application value in electronics.
Chemical properties
Stability: tantalum aluminum carbide has good chemical stability at high temperatures and can resist the erosion of most acids and bases. In addition, it can also remain stable in high-temperature oxidation environments and is not easily oxidized.
Corrosion resistance: tantalum aluminum carbide is highly resistant to most corrosive media. At room temperature, it is not easily attacked by acids and alkalis, and its corrosion resistance is better at high temperatures.
Oxidation resistance: tantalum aluminum carbide has good oxidation resistance at high temperatures. Its surface will form a dense oxide film in the air, preventing further oxygen penetration and erosion. This allows tantalum aluminum carbide to remain stable under high-temperature oxidation conditions.
Mechanical properties
Strength: tantalum aluminum carbide has very high strength; its tensile strength can reach 1800MPa, and compressive strength can reach 3500MPa. These excellent mechanical properties make it stable when subjected to high loads and complex stress fields.
Toughness: Although tantalum aluminum carbide has a high hardness, its toughness is also relatively good. At low temperatures, its toughness can reach 15 ~ 20MPa·m1/2. At high temperatures, its toughness decreased slightly but maintained a high level.
Fatigue properties: tantalum aluminum carbide has good fatigue properties under cyclic loading conditions. The fatigue limit can reach 10^7 ~ 10^8 cycles at room temperature and high temperature. This gives it a good application prospect in the environment subjected to alternating loads.
How is Tantalum Light Weight Aluminum Carbide Ta2AlC Powder Produced?
Production principle
The tantalum aluminum carbide production principle uses the chemical reaction between aluminum, tantalum and carbon to generate Ta2AlC compounds. The reaction must be carried out at high temperatures, usually above 1000 ° C. The specific chemical reaction is 2Ta + Al + 3C → Ta2AlC.
Production steps
Preparing raw materials: Preparing raw materials for aluminum, tantalum and carbon, usually using metal powder or ceramic particles as raw materials. High-purity metal powder or specially treated alloy powder is usually used for aluminum and tantalum raw materials. For carbon raw materials, graphite or activated carbon are generally used.
Mixing: The raw materials of aluminum, tantalum and carbon are mixed according to stoichiometric ratios to produce the desired compounds in the reaction. Mechanical means such as ball milling and stirring can be used to obtain a uniform mixture.
Molding: The mixed raw materials are put into the mold, and a certain pressure is applied to make a prefabricated part with a specific shape and size. In order to obtain high-density and high-strength prefabricated parts, hot pressing, cold pressing and other forming processes can be used.
Sintering: The prefabricated parts are placed in the furnace for high-temperature sintering so that a chemical reaction occurs between the raw materials to produce Ta2AlC compounds. During the sintering process, factors such as temperature, time and atmosphere must be controlled to ensure that the chemical reaction is entirely carried out and a dense compound is obtained.
Post-treatment: Necessary post-treatment, such as cooling, grinding and polishing, is carried out on the sintered prefabricated parts to obtain the desired surface finish and dimensional accuracy.
Applications of Tantalum Light Weight Aluminum Carbide Ta2AlC Powder:
Aerospace field
Tantalum aluminum carbide has a wide range of applications in the aerospace field, mainly due to its high melting point, low thermal expansion coefficient, chemical stability and excellent mechanical properties. In manufacturing aircraft engines and spacecraft, tantalum aluminum carbide can manufacture high-temperature components, sealing rings, bearings and other vital components.
Tantalum aluminum carbide can manufacture high-temperature components such as nozzles and turbine blades in aero engines. Since aluminum tantalum carbide has a high melting point and excellent high-temperature oxidation resistance, it can remain stable at extremely high temperatures, so it is suitable for manufacturing high-temperature components such as nozzles and turbine blades. In addition, tantalum aluminum carbide has excellent mechanical properties. It can withstand high loads and complex stress fields, which is also suitable for manufacturing components such as bearings and sealing rings in aircraft engines.
In manufacturing spacecraft, tantalum aluminum carbide can be used to make solar panels, satellite dishes and other components. Since aluminum tantalum carbide has a low coefficient of thermal expansion and excellent chemical stability, it can maintain stable performance in high and low-temperature environments, so it is suitable for manufacturing components such as solar panels and satellite antennas. In addition, tantalum aluminum carbide also has high hardness and excellent wear resistance. It can withstand the impact of high-speed air currents and small particles in the space environment, so it is also suitable for manufacturing sealing rings and bearings in spacecraft.
The automotive field
Tantalum aluminum carbide also has a wide range of applications in the automotive field. Tantalum aluminum carbide can manufacture valve seats, cylinder liners, and other components in automobile engines.
In manufacturing automotive engines, tantalum aluminum carbide can make essential components such as valve seats and cylinder liners. Since aluminum tantalum carbide has excellent corrosion resistance and high-temperature stability, it can maintain stable performance under high-temperature and corrosion environments, so it is suitable for manufacturing essential components such as valve seats and cylinder liners. In addition, aluminum tantalum carbide also has high hardness and excellent wear resistance, which can withstand high loads, friction, and wear in automotive engines, so it is also suitable for manufacturing essential components such as valve seats and cylinder liners.
Tantalum aluminum carbide can manufacture automobile components such as high-temperature filters and catalytic converters. Since aluminum tantalum carbide has excellent corrosion resistance and high-temperature stability, it can maintain stable performance under high-temperature and corrosion environments, so it is suitable for manufacturing these parts. In addition, aluminum tantalum carbide also has high hardness and excellent wear resistance, which can withstand high loads, friction, and wear in automobiles, so it is also suitable for manufacturing these parts.
The electronic field
Tantalum aluminum carbide also has specific applications in electronics, mainly due to its excellent electrical properties and high-temperature stability. Tantalum aluminum carbide can manufacture electronic devices, high-temperature circuit boards, connectors, and other components.
Tantalum aluminum carbide can manufacture electronic devices and essential components such as high-temperature circuit boards and connectors. Since aluminum tantalum carbide has excellent electrical properties and high-temperature stability, it can maintain stable performance under high temperatures and complex electric fields, so it is suitable for manufacturing these parts. In addition, aluminum tantalum carbide has high hardness and excellent wear resistance. It can withstand friction and wear in electronic devices and is also suitable for manufacturing these components.
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